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Maintenance Maintenance Construction


Esstar Vision provides plant maintenance services to operating plants. We have established a professional competence in maintenance of process and other industrial plants. The following services are available.
 
Specific Maintenance Services

Esstar Vision has competent and experienced personnel staff for specialized maintenance services related to:
  • Heat Exchangers
  • Pressure Vessels
  • Piping Systems
  • Furnaces including Refractory and Insulation Repair
  • Columns and Towers
  • Pre-fabrication of Piping Spools & Tie-ins
  • Electrical and Instrumentation
  • Chiller Maintenance
  • Centrifugal / Reciprocating Compressors
  • Overhauling of rotating equipment
  • Refurbishing of Static Equipment and Piping System
  • Thermal Insulation
Such an arrangement requires the company personnel to be involved right at the planning stage and the involvement continues throughout the various phases of preparatory activities. These activities include listing of complete job scope, breakdown into steps and estimation of all requirements of manpower, tools, equipment, spares etc to execute the job directly.
 
Labor Supply for Specific Maintenance
 
Under this arrangement we only estimates manpower requirement on the basis of the scope of work developed by the client and subsequently ensures execution by providing appropriate maintenance team and other support facilities. Responsibility of maintenance planning, procurement of spares, tools and equipment, rests on the client.
 
Commissioning and Start Up
 
Successful commissioning and start-up leads to a stable plant operation. We can provide qualified personnel capable of meeting the critical requirement of plant commissioning and start-up. 
 
Some are listed below are some of the areas where services are:
  • Preparation of testing and commissioning procedures in consultation with the client/vendor.
  • Preparation of punch lists of exceptions, errors etc., for corrective action by construction team. Follow-up on punch-list items to ensure completion.
  • Mechanical testing and inspection of piping and equipment in accordance with the drawings and specifications.
  • Loop checks for process instrumentation and controls.
  • Carrying out supervisory and inspection responsibilities during pre-commissioning, start-up and performance tests.
  • Checking initial interlocks for proper alarms response and set at their correct trip points.
  • Conducting plant test runs to demonstrate the ability of plant to meet guarantee parameters.
  • Reviewing plant manuals, supplied by vendors and incorporation of important points into Standard Operating Procedures (SOP).
  • Review of vendor recommended spares and development of inventory levels to suit local conditions and government regulations.
  • Implementing safety and loss prevention program for which the line organization has full accountability.
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